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Multi-functional Lightweight Cage Welding Machine For Pile
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Multi-functional Lightweight Cage Welding Machine For Pile

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Pay attention to the following matters:

1) The equipment operator shall be trained by the technical personnel of the equipment supplier to operate the equipment and fully understand the equipment performance;

2) It is strictly prohibited to wash or blow ash on electrical equipment with water or compressed air;

3) It is strictly prohibited to use wet cloth or wet brush to clean the electrical components in the electric cabinet;

4) It is strictly prohibited for non-operators to operate the equipment (such as frequency converter, touch screen and other built-in parameters to modify without permission), otherwise it is easy to damage the equipment or harm the safety of others.



Advantages

1    Lightweight Design

40%–60% reduction in overall weight, with structural optimization that maintains rigidity

Low transportation costs and flexible on-site maneuverability


2    All-in-One Multifunctionality

Integrated main rebar feeding, hoop rebar winding, CO₂ welding, and forming

A single machine suitable for pipe piles, cast-in-place piles, and bridge piles, with pile diameters ranging from Φ300–2500 mm


3    High Precision via PLC + CNC

Parameter settings via touchscreen with automatic synchronized control

Diameter tolerance ≤ ±10 mm, spacing tolerance ≤ 5 mm/meter; finished products frequently qualify for exemption from inspection


4    Significant Labor Savings

Requires only 2–3 operators per shift (compared to 5–8 with traditional methods)

Labor costs reduced by approximately 60%


5    Saves Reinforcing Steel

Automatic tensioning of stirrups, no splicing required

Saves approximately 1.5% of reinforcing steel compared to manual splicing


6    CO₂ Shielded Gas Welding

Full and secure welds, high speed, minimal spatter

Consistent weld quality, low consumable costs


7    User-Friendly Operation

Touchscreen interface + emergency stop system + automatic feeding

One operator can monitor multiple machines, reducing labor intensity


8    Durable and Easy to Maintain

Key components feature high wear resistance; routine maintenance is simple

Low failure rate; maintenance can be performed by general workers




FAQ

Q1: What types of piles can this welding machine process?

A: It is suitable for PHC pipe piles, bored cast-in-place piles, bridge pile foundations, and more. By replacing the molds and adjusting PLC parameters, it can accommodate pile diameters ranging from Φ300–2500 mm and lengths from 2–27 m.


Q2: Will the lightweight design affect rigidity and service life?

A: No. The lightweight design is based on finite element structural optimization, with reinforced critical load-bearing areas and reduced weight in non-load-bearing sections. Core components such as the turntable and guide rails are made of high-strength materials, ensuring rigidity and service life comparable to heavy-duty equipment.


Q3: What skills are required for operators?

A: The equipment features touchscreen and PLC control, making operation intuitive. Ordinary welders or machinists can independently perform parameter settings, operation monitoring, and daily maintenance after 2–3 days of training.


Q4: Will the weld quality pass project acceptance inspections?

A: Yes. CO₂ gas-shielded welds are full and robust. Combined with precise PLC control, the spacing error for main rebars is ≤10 mm per cage, and the spacing error for stirrups is ≤5 mm per meter. The equipment has repeatedly received exemption from inspection by project supervisors in actual engineering projects.


Q5: What are the site and power supply requirements for the equipment?

A: A hardened ground surface is required for installing guide rails. The main unit length is configured based on the rebar cage length (12–27 m options available), with a width of approximately 3–4.5 m. A 380V, 50Hz three-phase power supply is required, with a total power consumption of 15–29 kW.


Q6: How does after-sales service handle equipment malfunctions?

A: SNC provides on-site installation and commissioning, operator training, spare parts support, and free replacement within the warranty period. We recommend signing a specific after-sales service agreement with the sales team to clarify response times.




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