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English
Cage welding tank and material plate support both adopt new style bearings: compact structure, wonderful outline; shorten the conductive circuit and enhance the conductive energy; material plate adopts big bearing support and gearing transmission.
Man-machine interaction surface, digital intellectual control;
Integrated main engine, small trolley, material plate electronic control, counting function;
48 types of welding cage parameters presetting, choosing directly, free of adjustment;
The welding process can be paused freely and you can adjust the position of main engine,material plate and small trolley meanwhile. It needn’t to calculate ahead and afterwards quota after re-starting.
Plate of main engine adopts belt transmission, running quietly and smoothly.
| Welding concrete cage side length | 250, 300,350,400,450,500,600mm and rectangular pile |
| Welding concrete cage length | 4m-15m (It can be custom made.) |
| Number of longitudinal steel bar | 4\8\12 etc. (It can be custom made.) |
| Diameter of vertical bar | Ø7.1mm, Ø9.0mm, Ø10.7mm, Ø12.6mm and deformed steel bar Ø12-24mm. |
| Diameter of circular plate | Ø4-Ø6mm |
| Driving power | 8.4KW~15.2KW |
| Welding power | 200KVA ~300KVA |
| Control method | Micro-computer |
Elevating your production line requires equipment that anticipates operational bottlenecks and resolves them effortlessly. This cage welding machine is engineered with an array of advanced features that translate directly into operational superiority.
By redesigning the conductive pathway, the machine significantly enhances energy transfer. This means you get a stronger, more consistent weld penetration without wasting electrical power.
The seamless electronic synchronization between the main engine, small trolley, and material plate ensures flawless material feeding. It prevents jams and keeps your production flowing without unexpected halts.
The main engine plate utilizes a premium belt transmission system, dramatically reducing workplace noise. Your operators will experience a safer, more comfortable acoustic environment, leading to better focus and fewer errors.
Both the welding tank and material plate rely on heavy-duty, newly styled bearings. This compact yet robust structure guarantees that heavy steel loads are supported effortlessly, minimizing mechanical wear and tear over decades of use.
In high-stakes construction supply, output speed dictates market dominance. This equipment redefines what is possible on the factory floor by replacing manual labor with relentless, automated precision.
Operators can instantly select from 48 distinct welding cage profiles via the digital intellectual control. This eliminates tedious manual adjustments and slashes setup times between different production runs.
If the welding process is paused, the micro-computer retains all spatial data. You can adjust the main engine or trolley position mid-run and restart without ever needing to recalculate quotas or reset alignments.
The integrated electronic control perfectly times the rotation and advancement of the cage, allowing for rapid, continuous fabrication that dramatically outpaces traditional manual tying or semi-automatic welding.
The structural integrity of a foundation pile relies entirely on the strength of its internal cage. Our machine employs a sophisticated welding technique that guarantees flawless fusion at every single intersection.
By utilizing high-frequency alternating current, the machine creates deep, permanent bonds between the vertical bars and circular plates without burning or weakening the primary steel structure.
As the cage advances, the wire is wrapped and welded in a perfectly synchronized spiral process. This guarantees uniform spacing and exact geometric dimensions, which is critical for high-strength prestressed concrete square piles.
The precise control of the 200KVA to 300KVA welding power ensures that every joint is fused with the exact amount of thermal energy required, completely eliminating the risk of loose or brittle connections under heavy load.
A truly profitable manufacturing facility must be agile enough to accept diverse project specifications. This machine is built to be the ultimate multi-tasker, accommodating an incredibly wide spectrum of cage dimensions.
Whether you are fabricating compact 250mm square piles or massive 600mm rectangular structures, this machine adapts instantly to your dimensional requirements without needing a complete mechanical overhaul.
Capable of welding cages anywhere from 4 meters to 15 meters in length, and easily handling 4, 8, or 12 longitudinal steel bars, it offers unparalleled versatility for custom infrastructure orders.
The heavy-duty feeding mechanism smoothly processes vertical bars ranging from Ø7.1mm up to thick Ø24mm deformed steel, alongside Ø4-Ø6mm circular plates, giving you the freedom to source various raw materials.
Protecting your profit margins means driving down the cost per unit. This equipment is a financial asset designed to aggressively reduce your daily operational expenditures and ensure a rapid return on your initial capital outlay.
The advanced micro-computer control and shortened conductive circuits ensure that electrical power is utilized with maximum efficiency, noticeably reducing your monthly utility overhead during continuous operation.
Pinpoint welding accuracy means no damaged rebars, no ruined wire spools, and zero rejected cages. Every millimeter of steel you purchase is transformed into a sellable product that meets strict engineering codes.
The refined copper welding heads and optimized water cooling systems significantly extend the lifespan of your welding consumables. You will spend less on replacement parts and experience fewer maintenance-related shutdowns.
Heavy industrial machinery must endure punishing environments, abrasive metal dust, and continuous operational strain. We have engineered this welding machine with a rugged, uncompromising mechanical architecture.
The material plate and main engine are anchored by oversized, newly styled heavy-duty bearings. This prevents sagging or misalignment even when loaded with tons of raw steel, maintaining perfect structural balance.
The compact, beautifully outlined framework is structurally reinforced to absorb internal vibrations. This protects sensitive electronic components from mechanical shock and ensures the machine operates quietly and smoothly.
Utilizing a combination of high-grade belt transmissions for the main engine and robust gearing for the material plate, the internal moving parts are protected against friction, guaranteeing decades of reliable performance.
You should not need a team of software engineers to run your factory floor. We designed the human-machine interaction surface to be highly intuitive, drastically lowering the learning curve for new operators.
The digital control panel presents complex data in a clear, highly visual format. Operators can monitor the entire welding process, track production counts, and adjust settings with a simple, responsive interface.
If a material misalignment is spotted, the operator can pause the machine, physically adjust the trolley or material plate, and resume welding instantly. The system seamlessly picks up exactly where it left off.
By relying on pre-programmed settings rather than manual dial adjustments, the risk of an operator inputting the wrong voltage or speed is virtually eliminated, ensuring consistent, high-quality output across every shift.
Partnering with the right equipment manufacturer is just as critical as the machinery itself. At Taizhou Winstrong Machinery Manufacturing Co.,Ltd., we do more than just build machines; we engineer comprehensive manufacturing solutions.
We offer a complete one-stop service. From the initial blueprint design of a new pole and pile factory to the final equipment installation, our engineering team guides you every step of the way.
Every machine undergoes rigorous stress testing before it leaves our facility. We guarantee that the equipment you receive is ready to perform under the most demanding industrial conditions without hesitation.
By acquiring your machinery directly from our manufacturing hub in China, you bypass intermediary markups, securing premium, high-quality technology at a highly competitive price point.
Our commitment to your success extends far beyond delivery. We provide comprehensive training, rapid-response troubleshooting, and a reliable supply of spare parts to keep your operations running smoothly.
Investing in heavy-duty precast equipment involves careful consideration. Below, we have compiled answers to the most critical technical and operational questions to help you make an informed decision.
The machine features a highly adaptable material plate and 48 pre-set digital parameters. Operators can switch between 250mm and 600mm side lengths simply by selecting the corresponding profile on the human-machine interface and making minor mechanical adjustments, reducing changeover time to minutes.
Yes, the heavy-duty feeding mechanism and robust welding transformers (up to 300KVA) are specifically designed to process both standard smooth bars (Ø7.1mm to Ø12.6mm) and heavy deformed steel bars (Ø12mm to Ø24mm) with equal precision and bond strength.
The micro-computer control system features an intelligent memory function. If paused, you can freely adjust the main engine or trolley. Upon restarting, the machine perfectly resumes the synchronized spiral forming without needing to recalculate quotas or reset the starting position.
The integrated water cooling system continuously dissipates the intense heat generated by the 300KVA resistance welding process. This prevents the copper electrodes and transformers from overheating, drastically reducing thermal degradation and extending the lifespan of your consumable parts.
Absolutely. While our standard specification covers lengths from 4 meters to 15 meters, our engineering team at Taizhou Winstrong Machinery Manufacturing Co.,Ltd. can custom-build the chassis, trolley track, and software parameters to accommodate exceptionally long pile requirements for specialized infrastructure projects.
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